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Copper clad aluminum bus bars surface processing
The copper clad aluminum busbar is made of copper and aluminum. The bonding strength is very high. However, if the processing method is improper, it is easy to stratify. In the surface processing of copper clad aluminum busbar, pay attention to the following items:

copper clad aluminum bus bars

Fastening
When bolting the copper clad aluminum busbar with bolts, an extra large washer is required. When there is a butterfly spring, a 2-3 mm thick steel plate is placed in the butterfly spring to disperse the pressure applied to the copper clad aluminum busbar. Do not tighten the bolts too hard.

copper clad aluminum busbar

Surface passivation process
• The surface of the copper clad aluminum bus bars is smooth and smooth.
• Drain the copper clad aluminum bus bars into a passivation bath with a concentration of three thousandths of a passivation tank for 3-5 seconds.
• Remove the copper clad aluminum bus bars for drying. The passivation solution is a CH-910 copper passivator with a chemical composition of benzotriazole, which does not cause chemical reaction to aluminum.

Copper clad aluminum bus bars current carrying reference table

Category Copper clad aluminum busbar specification(mm)  The maximum length(mm)  Weight per meter(kg)  Ampacity(A)
conventional 3*25 6000 0.28  
3*30 6000 0.32  
3*40 6000 0.44  
3*50 6000 0.54  
4*30 6000 0.44 221
4*40 6000 0.575 272
4*50 6000 0.72 340
4*60 6000 0.86 408
4*80 6000 1.18 544
4*100 6000 1.52  
4*120 6000 1.82  
5*30 6000 0.54 255
5*40 6000 0.72 340
5*45 6000 0.81 381
5*50 6000 0.915 425
5*60 6000 1.09 510
5*80 6000 1.45 680
5.5*35 6000 0.69  
5.5*45 6000 0.9  
5.5*55 6000 1.1  
5.5*70 6000 1.5  
5.5*85 6000 1.8  
5.5*110 6000 2.2  
5.5*120 6000 2.5  
6*30 6000 0.65 306
6*40 6000 0.86 408
6*50 6000 1.09 510
6*60 6000 1.31 780
6*70 6000 1.52 714
6*80 6000 1.74 816
6*85 6000 1.85 867
6*100 6000 2.18 1020
6*110 6000 2.4  
6*120 6000 2.61 1224
6*140 6000 3.05 1428
6*150 6000 3.26  
8*40 6000 1.16 544
8*50 6000 1.45 680
8*60 6000 1.74 816
8*70 6000 2.03 952
8*80 6000 2.35 1088
8*85 6000 2.52  
8*100 6000 2.9 1360
10*40 6000 1.45  
10*50 6000 1.81 850
10*60 6000 2.18 1020
10*70 6000 2.54 1190
10*80 6000 2.9 1360
10*100 6000 3.63 1700
10*120 6000 4.36 2040
10*125 6000 4.54 2125
10*140 6000 5.1 2380
12*120 6000 5.23 2448
10*150 6000 5.7  
12*150 6000 6.8